Copy of Hydraulic and mechanical presses

Elastomer presses

WICKERT presses of the WKP S series are specially designed for the production of molded parts from elastomers, taking into account the needs of the customer. The flexible modular design easily meets a huge range of compression, injection molding and injection molding requirements. WICKERT is a suitable partner in the field of fully automatic press systems, as well as simple presses with manual control.

Vacuum chamber
Ejection system
Mold Management/Mold maintenance
Fully automatic anti-adhesive application to facilitate the removal of products from molds
Ready-made solutions for clean rooms for the production of pharmaceutical products
Completion of the cooling system
Process control in the production of membrane layers
Completion of presses with automatic modules, such as loading/unloading systems, material feeding, mold cleaning and process robotization
Hydraulic presses and fully automated pressing systems for elastomeric materials

Presses for composites

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Hydraulic presses and fully automated pressing systems for composite materials
It is possible to adapt the WICKERT press of the WKP S series for the production of composite materials to the necessary technical requirements. The design of the presses for each application can range from a fully automatic pressing system to simple presses with manual control. The following processes for the production of various materials can be implemented (fiberglass GFK flooring, SMC and BMC materials, carbon and fiberglass fibers):

RTM and HP-RTM processes
Hot forming
Compression pressing
Pressing prepregs
Pre-pressing

Presses for plastics and reactoplasts

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Hydraulic presses and fully automated pressing systems for plastics and reactoplasts
WICKERT develops and manufactures state-of-the-art presses with hydraulic or electric drives for the manufacture of plastics. The modular design on which the production of our presses is based means that individual adjustments to the design of the press can be made taking into account the specific tasks facing the Customer.

Wickert presses are suitable for the following materials and processes:

Polypropylene and polyethylene (PP, PE)
High temperature thermoplastics (PPS, PEEK)
Production of semi-finished plates made of thermoplastic materials up to 6500×3000 mm in size
Thermosetting plastics (loose and low-loose)
BCM, SMC, BCMi

Presses for laboratory applications

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Многозонная система нагрева, благодаря которой точность распределения температуры составляет ± 0,2 ˚С
Изотермические и неизотермические нагревательные системы с электрическим, паровым, водяным или масляным нагревом
Изменение температуры до 50 ˚С/мин
Вакуумные системы до 1 мБар
Высокотемпературные модели с подогревом до 500 ˚С и выше
Широкий спектр специального программного обеспечения для ряда отраслевых решений, например, для резиновой промышленности
Системы сбора и архивирования данных, включающие подключение к офисной рабочей станции
Точность задания температуры в соответствии с DIN ISO 2392

Гидравлические прессы и полностью автоматизированные системы прессования для лабораторных применений
Пресса WICKERT серии WLP S специально предназначены для использования в лаборатории. Благодаря интеллектуальной модульной конструкции данные пресса могут быть легко адаптированы под Ваши технические требования.

Multi-zone heating system, thanks to which the accuracy of temperature distribution is ± 0.2 S
Isothermal and non-isothermal heating systems with electric, steam, water or oil heating
Temperature change up to 50 S/min
Vacuum systems up to 1 mBar
High temperature models with heating up to 500 C and above
A wide range of special software for a number of industry solutions, for example, for the rubber industry
Data collection and archiving systems, including connection to an office workstation
Accuracy of temperature setting in accordance with DIN ISO 2392

Hydraulic presses and fully automated pressing systems for laboratory applications
The WICKERT WLP S series presses are specially designed for use in the laboratory. Thanks to the intelligent modular design, these presses can be easily adapted to your technical requirements.

Presses for powder materials

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Hydraulic presses and fully automated pressing systems for laboratory applications
The WICKERT WLP S series presses are specially designed for use in the laboratory. Thanks to the intelligent modular design, these presses can be easily adapted to your technical requirements.

Quenching presses

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Hydraulic presses and fully automated pressing systems for straightening after heat treatment (quenching presses)
Quenching presses and pressing systems with four guide axes to ensure the highest accuracy of products. The basis of quenching presses is a single-position press. Such presses form the basis for the creation of multi-position quenching systems.

Presses for brake pads and clutch discs

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Hydraulic presses and fully automated pressing systems for brake pads and clutch pads
The variable modular design of WICKERT makes it possible to produce custom-made presses for the manufacture of brake pads and clutch pads, as well as to integrate the press into existing technological processes. Brake pads are manufactured using cold and hot pressing methods. WICKERT also implements fully automatic systems for hot fastening of "wet" clutch pads.

Presses for abrasives

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Hydraulic presses and fully automated pressing systems for abrasive materials
The modular design of the WKP series presses serves as the basis for the development and production of universal cold and hot pressing presses. Our presses are capable of producing any type of grinding discs, for example, diamond and nitride discs (CBN), as well as ceramic and glued from synthetic resin.

Presses for plywood, wood and thermal insulation materials

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Hydraulic presses and fully automated pressing systems for plywood, wood and thermal insulation materials
Thanks to the depth of the product range, Wickert Maschinenbau GmbH is able to design and manufacture pressing systems for a wide range of materials and production tasks. The range of materials and processes for which our solutions can be used includes:

Wood materials
Sheet metal
Insulation materials
Paper
Synthetic resins, etc.

Cutting/drawing presses BLISS-BRET

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BLISS-BRET hydraulic presses for cutting and drawing operations are more versatile than mechanical presses. Due to their versatility, presses with oil hydraulic drives are the undisputed leaders in the field of sheet metal stamping. They are distinguished by a wide range of nominal pressing forces, the size of the slider stroke, the rate of deformation, the ability to accurately control the operation parameters. That is why they are perfectly suitable for the manufacture of parts from materials that have special requirements for stamping equipment. Other equally important aspects, including the issues of their efficiency, are solved through the development of appropriate drive designs and the use of modern control and regulation systems.
Hydraulic stamping presses are multifunctional and designed for various technological processes. BLISS-BRET hydraulic presses designed for cutting/drawing operations are an advantageous price/performance ratio.
For cutting and cutting operations, hydraulic presses are equipped with powerful hydraulic shock absorbers. The deformation rate is independent of the stroke, and the pressure relief is fully controlled. In addition, shock dampers provide a mechanical limitation of the stroke.

Presses for straightening and straightening BLISS-BRET

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BLISS-BRET presses for straightening and straightening
Straightening and straightening are operations for straightening metal, workpieces and parts that have dents, bulges, undulations, warping, curvature, etc. Editing and straightening have the same purpose, but differ in the methods of execution and the tools and devices used.
Sheet material and blanks from it can be warped at the edges and in the middle, have bends and local irregularities in the form of dents and bulges of various shapes. When considering deformed workpieces, it can be noticed that their concave side is shorter than the convex one. The fibers on the convex side are stretched, and on the concave side are compressed.
The metal is subjected to correction both in a cold and in a heated state. The choice of method depends on the size of the deflection, the size and material of the product.

Basic parameters

Force range: up to 5,000 kN
Frame design: horizontal C-shaped with maximum throat depth
Control: hydraulic servo drive
Applications: straightening

Portal presses for editing BLISS-BRET

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BLISS-BRET portal presses for editing
BLISS-BRET vertical portal industrial hydraulic presses are designed to eliminate defects in parts in the cold state: deformation, curvature, bends, curvature of parts and workpieces after improper storage, transportation, after heat treatment, hardening, surfacing, spraying. The press can be used to repair and restore parts.
Pressing eliminates such defects of workpieces as: convexity, concavity, axial nonlinearity and non-flatness, warping, deformation, insufficiency of supporting and auxiliary surfaces.
Portal presses are used for straightening long and long products and various bodies of rotation - axis, shaft, pipe, shaft blanks and tubular blanks, power cylinders, hydraulic cylinders, pneumatic cylinders, rods, rolling rolls, cardan and cardan shafts, stepped shafts, smooth forgings, long screws, rotors, propeller and ship shafts, drilling tubing pipes and tubes.

Main parameters:

Force range: up to 30,000 kN
Press frame type 1: vertical movement of the part is carried out by means of a portable crane
Press frame type 2: vertical two-rack presses the movement of the part takes place using a pull-out table
Control: hydraulic servo drive
Application: straightening of cold and hot steel plates

BLISS-BRET hydraulic stamping presses

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BLISS-BRET hydraulic stamping presses
BLISS-BRET hydraulic stamping presses have a number of design features that distinguish them from forging hydraulic presses. Due to the fact that hydraulic stamping presses mainly perform the final forming of forgings, they have a small working stroke, are less high—speed than forging presses (the average speed of the working stroke of the slider is 0.1 - 0.5 m / s). Usually they are equipped with forgings ejectors and a movable table. The design of the stamping hydraulic press is more rigid than the forging one, which is necessary to obtain high precision forgings. The action of the hydraulic press is based on Pascal's law, according to which the pressure produced on the liquid by external forces is transmitted by it in all directions equally.
Depending on the technological purpose, hydraulic stamping presses can have one or more working cylinders, have a frame structure, the peculiarity of which is that the working cylinders are located at the bottom of the press below the floor level of the workshop to reduce its construction height.

Basic parameters:

Pressing force from 1,000 to 60,000 kN
Designed according to the customer's technical specifications / specialized

Hydroforming

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Hydroforming is the process of conducting cold stamping when using a high-pressure liquid. Hydroforming is a technology that is several times ahead of traditional pressing in a number of indicators. The use of this technology makes it possible to obtain solid parts of complex shape with minimal energy, material and time. There are two main directions in hydroforming: hydro-mechanical deep drawing of flat surfaces, and molding with a high-pressure liquid from the inside (for example, in the case of pipes, when it is necessary to obtain a solid pipe billet with a variable cross-section).

Advantages of hydroforming
Applying a uniform force to the metal sheet, the liquid forms it into a finished part in one operation. In this process, the uniform distribution of pressure over the entire surface of the part allows you to achieve the maximum degree of deformation. With the help of this technology, high accuracy of the shape of the part is ensured and the tendency of the material to return to its original size and shape after removing the load is reduced.